Honeywell CC-PAOH01

1. Detailed parameter table

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Parameter name	Parameter value
Product model	CC – PAOH01
Manufacturer	Honeywell
Product category	HART – enabled Analog Output Module
Electrical performance	Output signal range: Typically 4 – 20 mA DC for current output, can also support voltage output with specific ranges (e.g., 0 – 10 V DC in some configurations)Output accuracy: High – precision, with a tolerance of ± 0.1% to ensure accurate control signalsLoad driving capacity: Capable of driving various loads, with a high – current output per channel (e.g., up to 460 mA per channel in certain versions)
Physical size	Dimensions: Compact design suitable for industrial control cabinets, though specific dimensions may vary depending on the exact model variant, but generally designed for space – efficient installationWeight: Approximately 1000g or as specified in the product manual for the particular version
Interface type	Interface points designed for seamless connection to field devices, including actuators, valves, and other industrial equipment. It may support standard industrial connection types for easy integration into existing systems
Communication protocol	Supports the HART (Highway Addressable Remote Transducer) protocol, enabling two – way communication with HART – compliant field devices. This allows for enhanced device monitoring, configuration, and diagnostic capabilities. It can also communicate with relevant industrial control systems through standard communication interfaces for data transfer
Environmental requirements	Operating temperature range: – 20°C to 60°C, suitable for a wide range of industrial environmentsHumidity: 5% – 95% non – condensing, ensuring reliable operation in different humidity conditionsShock and vibration resistance: Can withstand normal industrial vibration and shock levels during operation, meeting the ruggedness requirements of industrial settings
Installation method	Designed for easy installation. It may support DIN – rail mounting, which is a common and convenient method for installing modules in industrial control cabinets. This mounting method saves space and allows for quick and secure installation
Performance indicators	Number of output channels: Usually comes with multiple channels, such as 16 independent channels in many configurations, allowing for simultaneous control of multiple field devices in industrial processesUpdate rate: High – speed updates, typically with a fast response time to ensure responsive control and minimize lag in real – time industrial applications. This enables quick adjustment of control signals according to changing process requirements
Current draw	Specific current draw values may vary depending on the operating conditions, load, and the number of channels in use. However, it is designed to operate efficiently within the power supply limits of the control system
Heat dissipation	Incorporates effective heat – dissipation design features. This may include heat – sink structures or optimized component layout to ensure stable operation during continuous use, especially in high – density control cabinet environments where heat management is crucial

2. Product introduction

The Honeywell CC – PAOH01 is a high – performance HART – enabled analog output module, an integral part of Honeywell’s comprehensive industrial automation product lineup. As a key component in industrial control systems, it plays a crucial role in bridging the gap between digital control commands and analog – operated field devices.

This module is engineered to convert digital signals from control systems, such as programmable logic controllers (PLCs) or distributed control systems (DCS), into accurate analog voltage or current outputs. In the context of Honeywell’s product ecosystem, the CC – PAOH01 is designed to work in harmony with other components of the ContolLogix system and is also compatible with Honeywell’s C300, PKS, and TDC 3000 distributed control systems. For example, in a large – scale industrial plant, the CC – PAOH01 can precisely adjust the opening degree of control valves based on digital control instructions from the DCS, ensuring the correct flow rate of materials in production processes. Its HART – enabled functionality allows for enhanced communication with intelligent field devices, providing real – time status information and enabling more in – depth configuration and monitoring. Overall, the Honeywell CC – PAOH01 is a reliable and versatile solution that contributes significantly to the stability and efficiency of industrial automation processes.

3. Core advantages and technical highlights

High – precision output for accurate control

The Honeywell CC – PAOH01 offers extremely high – precision analog output. With a narrow tolerance of ± 0.1% in its output signal range, it can provide highly accurate control signals. This level of precision is of utmost importance in industries where even the slightest deviation can have a significant impact on product quality or process efficiency. For instance, in pharmaceutical manufacturing, precise control of flow rates and pressures through valves is essential to ensure the consistent quality of drug products. The CC – PAOH01 enables such accurate control, minimizing variations in the manufacturing process and upholding strict quality standards.

Multiple channels for multi – tasking control

Featuring a significant number of output channels (e.g., 16 channels in common configurations), the CC – PAOH01 allows for simultaneous control of multiple field devices. In a complex industrial plant, there are often numerous actuators, motors, and valves that need to be controlled concurrently. The multi – channel design of the CC – PAOH01 enables it to handle these control tasks efficiently. This not only reduces the need for multiple separate modules but also simplifies the overall control system architecture. As a result, it saves space in the control cabinet and decreases installation and maintenance costs.

HART protocol support for enhanced communication

The module’s support for the HART protocol is a key differentiator. HART enables two – way communication between the CC – PAOH01 and HART – compliant field devices. This means that in addition to sending control signals to the field devices, the module can receive real – time status information from them. For example, it can monitor the health and performance of valves, sensors, and other equipment. This enhanced communication capability allows for more proactive maintenance and better – informed decision – making in industrial processes. It also enables more in – depth configuration of field devices, ensuring optimal performance and compatibility within the control system.

Wide output range and high load – driving capacity

The CC – PAOH01 has a wide output range, capable of handling diverse process demands. Whether it’s a low – power application or a high – power industrial process, the module can provide the appropriate output signals. Its high load – driving capacity ensures that it can effectively drive various types of actuators and valves, even those with high – impedance or high – current requirements. In an oil refinery, large – scale valves with significant operating forces need to be controlled precisely. The CC – PAOH01 can supply the necessary power to drive these valves smoothly, ensuring the proper operation of the oil refining process.

Compact design for space – saving installation

Despite its powerful performance capabilities, the CC – PAOH01 is designed with a compact footprint. This makes it easy to install in industrial control cabinets, especially those with limited space. In modern industrial facilities where space is at a premium, this compact design is highly advantageous. It allows for more efficient use of cabinet space, enabling the installation of additional modules or components if needed, without sacrificing the performance of the analog output control function.

High – speed updates for responsive control

The CC – PAOH01 supports high – speed updates, which is crucial for real – time industrial control applications. In fast – paced industrial processes, such as high – speed packaging lines or continuous manufacturing processes, quick response to control commands is essential. The high – speed update feature of the CC – PAOH01 ensures that the control signals can be adjusted promptly according to the changing process requirements. This minimizes lag and improves the overall responsiveness of the control system, helping to maintain the stability and efficiency of the industrial process, even under dynamic operating conditions.

4. Typical application scenarios

Chemical industry

In the chemical industry, the Honeywell CC – PAOH01 is extensively utilized. In chemical reaction processes, it controls the flow rate of reactants by precisely adjusting the opening of control valves. For example, in a polymerization reaction, accurate control of the monomer feed rate is critical to ensure the quality of the polymer product. The CC – PAOH01 can convert digital control signals from the DCS into analog signals to precisely regulate the valve opening, ensuring a stable and consistent reaction process. Additionally, in chemical plants’ wastewater treatment systems, it can control the dosage of various chemical reagents by driving metering pumps. By providing accurate analog control signals, it ensures effective wastewater treatment, meeting environmental regulations.

Power generation

In power generation plants, regardless of whether they are thermal, hydro, or wind, the CC – PAOH01 plays a vital role. In thermal power plants, it controls the steam turbine’s speed by adjusting the opening of the steam control valves. Based on the digital control commands from the power plant’s control system, the CC – PAOH01 accurately converts these signals into analog outputs to precisely regulate the steam flow rate. This ensures stable power generation and efficient operation of the plant. In wind farms, the module can control the pitch angle of wind turbine blades. By receiving real – time data on wind speed and direction, the CC – PAOH01 sends analog signals to the blade pitch actuators, optimizing the power generation efficiency of the wind turbines.

Manufacturing industry

In manufacturing plants, especially those with automated production lines, the Honeywell CC – PAOH01 is widely applied. In an automotive assembly line, it can control the movement of robotic arms. By providing accurate analog control signals, it enables the robotic arms to move precisely to pick and place parts, ensuring the smooth operation of the assembly process. In a food and beverage production line, it can control the filling volume of packaging machines. The CC – PAOH01 adjusts the flow rate of the filling valves according to digital control instructions, ensuring consistent filling levels in each package and maintaining product quality. It can also be used to control the speed of conveyor belts, optimizing the overall production flow.

Oil and gas industry

In the oil and gas industry, the CC – PAOH01 is used in various aspects. In oil extraction, it controls the operation of pumps and valves to regulate the flow of crude oil. For example, it can adjust the opening of valves in pipelines to ensure a steady flow of oil from the wellhead to the processing facilities. In gas processing plants, it controls the compression and treatment processes. By accurately controlling the operation of compressors and other equipment through analog output signals, it ensures the efficient processing of natural gas. The HART – enabled communication of the CC – PAOH01 also allows for real – time monitoring of the condition of field devices in the harsh oil and gas production environments, enabling timely maintenance and reducing the risk of equipment failures.

5. Related model recommendations

CC – PAON01

This is also an analog output module from Honeywell. While the CC – PAOH01 supports the HART protocol for enhanced communication with field devices, the CC – PAON01 may not have this feature. The CC – PAON01 is more suitable for applications where basic analog output functionality without the need for HART – based communication is sufficient. For example, in some simple industrial control systems where the field devices are not HART – compliant and do not require the additional monitoring and configuration capabilities provided by HART, the CC – PAON01 can be a cost – effective alternative.

CC – PAOX01

Another analog output module, the CC – PAOX01 may have different output characteristics or channel configurations compared to the CC – PAOH01. It might have a different number of output channels or a different output signal range. In applications where the specific requirements for the number of output channels or the output signal range do not match those of the CC – PAOH01, the CC – PAOX01 could be a more suitable choice. For instance, if an application requires a larger number of output channels than what the CC – PAOH01 offers, the CC – PAOX01 with its potentially higher channel count could meet the need.

CC – TDOB11

As a digital output module, the CC – TDOB11 has a different function from the analog output CC – PAOH01. In industrial control systems that require both digital and analog output capabilities, the CC – TDOB11 can be used for digital – based control tasks, such as controlling the on – off state of relays, while the CC – PAOH01 handles the analog output requirements for more precise control of devices like valves and motors. For example, in a control system for a manufacturing process, the CC – TDOB11 may control the start – stop of conveyor belts (digital control), and the CC – PAOH01 may control the speed of variable – speed motors (analog control).

CC – PDIL01

A digital input module, the CC – PDIL01 complements the CC – PAOH01 in a complete industrial control system. The CC – PDIL01 is responsible for collecting digital input signals from field devices, such as sensor switch signals, and sending them to the control system. The control system can then process these signals and use the CC – PAOH01 to output analog control signals based on the processed data. For example, in an environmental control system, the CC – PDIL01 may receive digital signals from temperature sensors (indicating whether the temperature is above or below a set point), and the control system, based on this input, may use the CC – PAOH01 to adjust the speed of a fan (analog control) to regulate the temperature.

CC – TAON01

This module may be related to the CC – PAOH01 in terms of being part of the same series or having complementary functions. It could potentially be an analog output module with different features, such as a different form factor or different levels of isolation. In some industrial control systems where specific installation requirements or isolation needs are crucial, the CC – TAON01 might be a better fit than the CC – PAOH01. For example, if the installation environment has high electrical interference and requires a module with higher isolation levels, the CC – TAON01 with its specific isolation characteristics could be more suitable.

6. Installation, commissioning and maintenance instructions

Installation preparation

Before installing the Honeywell CC – PAOH01, select a suitable location in the control cabinet. Ensure that the ambient temperature is within the specified range of – 20°C to 60°C and the humidity is between 5% – 95% non – condensing. Prepare the necessary installation tools, such as screwdrivers for DIN – rail mounting if applicable. Thoroughly inspect the module for any signs of damage during transportation. When making electrical connections, follow the wiring diagrams provided in the product manual precisely. Connect the power supply correctly, ensuring that the voltage matches the module’s requirements. All connections to field devices should be made securely to prevent loose connections that could lead to signal interference or incorrect output. Also, make sure to properly ground the module to protect against electrical malfunctions and ensure safe operation.

Maintenance suggestions

Regularly check the physical condition of the CC – PAOH01 for any signs of wear, corrosion, or loose connections. Dust accumulation can affect the module’s performance, so clean it periodically using a soft brush or compressed air. Monitor the output signals regularly to ensure they are within the expected range. In case of any abnormal output, such as incorrect voltage or current values, refer to the troubleshooting guide in the product manual. If a component needs replacement, use only genuine Honeywell spare parts to maintain the module’s performance and reliability. Additionally, keep the control cabinet environment clean and well – ventilated to aid in the module’s heat dissipation and long – term operation. Periodically test the HART communication functionality to ensure that it is working correctly and that the module can effectively communicate with HART – compliant field devices.

7. Service and guarantee commitment

Honeywell offers a comprehensive service and guarantee for the Honeywell CC – PAOH01. The module comes with a standard warranty, typically covering defects in materials and workmanship for a specified period, such as 12 months. Honeywell’s global network of technical support teams is available around the clock. Whether it’s assistance during the installation phase, help with commissioning the module, or troubleshooting complex issues, these experts are readily accessible. The company also provides regular software updates and product enhancements to ensure that the CC – PAOH01 continues to perform optimally in evolving industrial environments. In the event of a product failure within the warranty period, Honeywell will provide free repair or replacement services. This commitment to service and quality assurance reflects Honeywell’s confidence in the reliability and durability of the CC – PAOH01, giving customers peace of mind when integrating it into their critical industrial control systems.