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HIEE205014R1 HI220856-312/20 UNC4673AV1

Multifunctional Signal Handling: The HIEE205014R1 HI220856-312/20 UNC4673AV1 supports a wide range of analog and digital signals, eliminating the need for multiple specialized modules. Its configurable channels allow seamless integration of sensors (e.g., temperature transmitters, pressure transducers) and actuators (e.g., solenoid valves, motor starters), making it suitable for hybrid control systems. For example, in a chemical plant, the module can simultaneously process 4–20 mA signals from flow meters and digital signals from safety interlocks, ensuring precise coordination between process variables and control actions.

 

Rugged Design for Harsh Environments: Built with a conformal-coated PCB and reinforced housing, the module resists moisture, dust, and vibration, meeting IP20 protection standards. Its wide temperature range and robust isolation (500 V rms) safeguard against voltage spikes and electromagnetic interference, making it reliable for outdoor installations or high-noise environments like steel mills or offshore platforms. The hot-swappable design enables maintenance without powering down the system, reducing downtime during component replacement in 24/7 production lines.

 

Advanced Communication and Integration: The module’s native support for industrial protocols like Profibus DP and Ethernet/IP ensures seamless connectivity with ABB’s 800xA DCS and third-party systems. Engineers can use ABB’s Control Builder M software to configure parameters, map data points, and activate real-time diagnostics, such as signal drift alerts or channel overload warnings. This capability is critical in smart manufacturing, where the module can transmit real-time data to cloud platforms for predictive maintenance, reducing unplanned downtime by up to 30%.
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Part number: HIEE205014R1 HI220856-312/20 UNC4673AV1
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Description

Product Overview

The ABB HIEE205014R1 HI220856-312/20 UNC4673AV1 is a high-reliability industrial control module designed for ABB’s advanced automation systems, integrating precision signal processing and robust communication capabilities. As part of ABB’s Control Engineering portfolio, this modular solution serves as a critical interface for connecting field devices to distributed control systems (DCS) or programmable logic controllers (PLCs), ensuring seamless data acquisition and control in complex industrial environments. The HIEE205014R1 HI220856-312/20 UNC4673AV1 combines multiple functionalities, including analog input/output processing, digital signal conditioning, and protocol conversion, making it ideal for applications requiring high accuracy and reliability, such as power generation, chemical processing, and smart manufacturing.

 

Engineered with ABB’s signature durability, the module features a rugged design capable of withstanding harsh conditions, including extreme temperatures, vibration, and electromagnetic interference. Its core functions include real-time data conversion, fault diagnostics, and hot-swappable maintenance, minimizing downtime in mission-critical operations. The HIEE205014R1 HI220856-312/20 UNC4673AV1 is fully compatible with ABB’s 800xA control system and supports industrial standards like Modbus RTU and Profibus DP, enabling scalable integration into existing automation architectures. Positioned as a versatile and future-proof solution, this module enhances operational efficiency by reducing wiring complexity and supporting advanced predictive maintenance through built-in diagnostic tools.

Technical Specifications

Parameter Name Parameter Value
Product Model HIEE205014R1 HI220856-312/20 UNC4673AV1
Manufacturer ABB
Product Type Industrial Control Module
Signal Types Supported 4–20 mA, 0–10 V, digital inputs/outputs
Communication Protocols Modbus RTU, Profibus DP, Ethernet/IP
Power Supply 24 V DC ±10%
Operating Temperature -25°C to +60°C
Dimensions (W×H×D) 100 mm × 150 mm × 50 mm
Mounting Method DIN rail (ABB control racks)
Certification CE, UL, IEC 61131-2
Update Time <50 ms (per channel)
Isolation 500 V rms (channel-to-system)
DSAO120A 3BSE018293R1

DSAO120A 3BSE018293R1

Main Features and Advantages

Multifunctional Signal Handling: The HIEE205014R1 HI220856-312/20 UNC4673AV1 supports a wide range of analog and digital signals, eliminating the need for multiple specialized modules. Its configurable channels allow seamless integration of sensors (e.g., temperature transmitters, pressure transducers) and actuators (e.g., solenoid valves, motor starters), making it suitable for hybrid control systems. For example, in a chemical plant, the module can simultaneously process 4–20 mA signals from flow meters and digital signals from safety interlocks, ensuring precise coordination between process variables and control actions.

 

Rugged Design for Harsh Environments: Built with a conformal-coated PCB and reinforced housing, the module resists moisture, dust, and vibration, meeting IP20 protection standards. Its wide temperature range and robust isolation (500 V rms) safeguard against voltage spikes and electromagnetic interference, making it reliable for outdoor installations or high-noise environments like steel mills or offshore platforms. The hot-swappable design enables maintenance without powering down the system, reducing downtime during component replacement in 24/7 production lines.

 

Advanced Communication and Integration: The module’s native support for industrial protocols like Profibus DP and Ethernet/IP ensures seamless connectivity with ABB’s 800xA DCS and third-party systems. Engineers can use ABB’s Control Builder M software to configure parameters, map data points, and activate real-time diagnostics, such as signal drift alerts or channel overload warnings. This capability is critical in smart manufacturing, where the module can transmit real-time data to cloud platforms for predictive maintenance, reducing unplanned downtime by up to 30%.

Application Field

The HIEE205014R1 HI220856-312/20 UNC4673AV1 excels in industries requiring robust control and data integration:

 

  • Power Generation: Monitors turbine parameters (e.g., speed, temperature) and controls auxiliary systems in thermal and renewable energy plants. In a wind farm, the module processes analog signals from pitch angle sensors and digital signals from brake actuators, ensuring safe and efficient power generation.
  • Chemical and Petrochemical: Manages complex processes by integrating analog inputs from pH meters and digital outputs to control valves in reactor systems. Its fault diagnostics help prevent hazardous leaks by detecting sensor failures proactively.
  • Manufacturing and Logistics: Optimizes production lines by coordinating conveyor belts, robotic arms, and quality control sensors. For example, in an automotive assembly plant, the module triggers robotic welders based on digital position signals from proximity sensors, enhancing production precision and speed.
  • Water and Wastewater: Controls pump stations and treatment processes by processing analog level signals and digital status updates from valves, ensuring consistent water quality and supply reliability.
    UAC383AE01 HIEE300890R0001

    UAC383AE01 HIEE300890R0001

Related Products

  • ABB HIEE205015R1: An upgraded variant with additional channels for high-density applications.
  • ABB HI220856-313/20: A digital-only module for discrete signal management, complementary to the HI220856-312/20.
  • ABB UNC4672AV1: A power supply module designed for redundant power systems, often paired with the UNC4673AV1.
  • ABB PM866AK01: A control processor for ABB’s AC 800M system, integrating with the HIEE205014R1 for advanced logic control.
  • ABB TA541: A terminal block for secure field wiring, compatible with the module’s analog and digital channels.

Installation and Maintenance

Pre-installation preparation: Mount the HIEE205014R1 HI220856-312/20 UNC4673AV1 on a DIN rail in a grounded control cabinet, ensuring proper ventilation. Connect power and signal cables using shielded twisted-pair wiring to minimize EMI, following ABB’s wiring guidelines. Use Control Builder M to configure channel types, communication protocols, and alarm thresholds, verifying compatibility with field devices. For redundant systems, install the module in a dual-rack configuration with ABB’s redundancy manager software.

 

Maintenance recommendations: Regularly inspect the module’s LED indicators to monitor power status and channel health. Clean dust from ventilation slots every six months, especially in dusty environments like cement plants. Update firmware annually via ABB’s software tools to access new features and security patches. In the event of a fault, use the module’s built-in diagnostics to identify issues (e.g., faulty cables or misconfigured parameters) and replace components using hot-swappable procedures. Retain faulty modules for analysis by ABB’s technical support team.

Product Guarantee

ABB stands behind the HIEE205014R1 HI220856-312/20 UNC4673AV1 with a 3-year warranty, covering defects in materials and workmanship. ABB’s global technical support team provides 24/7 assistance for configuration, troubleshooting, and remote diagnostics, ensuring minimal disruption to operations. The module’s compliance with international standards (IEC, UL) and ABB’s rigorous testing protocols guarantee long-term reliability. Customers can leverage ABB’s lifecycle management services for firmware updates and hardware upgrades, ensuring the module remains compatible with evolving automation technologies. With its combination of versatility, durability, and advanced functionality, the HIEE205014R1 HI220856-312/20 UNC4673AV1 is a trusted choice for industrial control applications worldwide.
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