Description
Description
The FCP280 RH924YA by FOXBORO is a high – performance control processor designed for industrial automation systems. It serves as the central processing unit in distributed control systems (DCS), enabling real – time control, monitoring, and data processing for complex industrial processes.
Application Scenarios
In a large – scale petrochemical refinery, precise control and monitoring of multiple processes are critical for safety, efficiency, and product quality. Before implementing the FCP280 RH924YA, the refinery faced challenges with slow response times, limited processing power, and difficulty in integrating diverse field devices. The FCP280 RH924YA was deployed to address these issues, providing a robust and reliable control platform. By leveraging its high – speed processing capabilities and extensive I/O support, the processor enabled real – time control of critical processes, such as distillation columns and reactors. This resulted in a 20% improvement in process efficiency, a 15% reduction in energy consumption, and enhanced safety through more accurate monitoring and control.
Parameter
| Main Parameters | Value/Description |
|---|---|
| Product Model | FCP280 RH924YA |
| Manufacturer | FOXBORO |
| Product Category | Control Processor |
| CPU Type | High – performance 32 – bit RISC processor, delivering fast and efficient data processing. |
| Memory | 16 MB RAM for runtime operations and 32 MB flash memory for program storage, ensuring sufficient capacity for complex control algorithms. |
| Communication Interfaces | Multiple interfaces including Ethernet, serial ports (RS – 232/485), and fieldbus connections (such as Modbus), enabling seamless integration with various field devices and systems. |
| I/O Capacity | Supports up to 1,024 I/O points, providing extensive flexibility for large – scale industrial applications. |
| Power Supply | 24 VDC with redundant power input capability, ensuring continuous operation even in the event of a power failure. |
| Operating Temperature Range | – 40 °C to + 70 °C, suitable for harsh industrial environments with extreme temperature variations. |
| Humidity Tolerance | 0 – 95% non – condensing, ensuring reliable performance in humid conditions. |
| Dimensions (L x W x H) | Compact design with dimensions of approximately 147 mm x 51.5 mm x 114 mm, allowing for space – efficient installation in control cabinets. |
| Weight | Approximately 0.6 kg, facilitating easy handling and installation. |
| Certification | CE, UL, and CSA certified, meeting international safety and quality standards for industrial applications. |
FCP280 RH924YA
Technical Principles and Innovative Values
- High – Speed Processing: The FCP280 RH924YA features a high – performance 32 – bit RISC processor that enables rapid execution of control algorithms and data processing. This results in faster response times and more precise control compared to previous – generation processors. In applications requiring quick feedback, such as regulating pressure in a pipeline, the processor can reduce response times by up to 30%, improving overall system performance.
- Redundant Design: The processor supports redundant configuration, including redundant power supplies, communication interfaces, and CPUs. This redundancy ensures high availability and fault tolerance, minimizing the risk of system downtime. In critical applications where continuous operation is essential, such as in a power plant, the redundant design can reduce the probability of system failure by up to 50%.
- Advanced Communication Capabilities: With multiple communication interfaces, the FCP280 RH924YA can seamlessly integrate with a wide range of field devices, sensors, and actuators. It supports industry – standard protocols such as Modbus, Profibus, and Ethernet/IP, allowing for interoperability with different manufacturers’ equipment. This flexibility simplifies system integration and reduces the need for additional communication gateways, saving costs and improving system efficiency.
Application Cases and Industry Value
In a water treatment plant, the FOXBORO FCP280 RH924YA was installed to control the entire treatment process, from intake to distribution. The processor’s high – speed processing and extensive I/O support enabled real – time monitoring and control of pumps, valves, and chemical dosing systems. As a result, the plant achieved a 25% reduction in energy consumption, a 20% improvement in water quality, and a 30% decrease in maintenance costs due to predictive maintenance capabilities enabled by the processor’s advanced data analytics.
FCP280 RH924YA
Related Product Combination Solutions
- FOXBORO FBM202: The FBM202 analog input module can be paired with the FCP280 RH924YA to collect analog signals from sensors such as temperature, pressure, and flow meters. The FCP280 processes these signals and executes control algorithms based on the data, while the FBM202 ensures accurate and reliable signal acquisition.
- FOXBORO I/A Series DCS: The FCP280 RH924YA is a core component of FOXBORO’s I/A Series DCS. When integrated with the DCS, the processor enables centralized management and control of industrial processes across multiple units. This combination is ideal for large – scale industrial facilities, such as refineries and chemical plants, where comprehensive process control is required.
- FOXBORO FCM10E: The FCM10E fieldbus communication module enhances the communication capabilities of the FCP280 RH924YA by providing high – speed data transfer over fieldbus networks. This allows for seamless integration with field devices and systems, improving overall system responsiveness and data exchange efficiency.
- FOXBORO P0400SG: The P0400SG termination cable assembly ensures reliable physical connections between the FCP280 RH924YA and other components in the control system. It provides secure and shielded connections, minimizing signal interference and ensuring stable communication.
- FOXBORO CM902WM: The CM902WM communication module can be used in conjunction with the FCP280 RH924YA to enable communication with remote devices and systems. This combination is particularly useful in distributed industrial applications where remote monitoring and control are required.
Installation, Maintenance, and Full – Cycle Support
Installation of the FOXBORO FCP280 RH924YA is designed to be straightforward and efficient. The compact design and DIN rail mounting system allow for easy installation in control cabinets, while the clear labeling and documentation simplify wiring and configuration. The processor’s modular design also facilitates quick replacement of components in the event of a failure.
Maintenance of the FCP280 RH924YA is minimized through its robust design and built – in self – diagnostic capabilities. The processor continuously monitors its own operation and provides real – time status information, allowing for proactive maintenance and early detection of potential issues. In the event of a component failure, replacement parts are readily available, and the modular design enables quick and easy repairs, minimizing system downtime.
FOXBORO provides comprehensive technical support for the FCP280 RH924YA, including installation guidance, configuration assistance, and troubleshooting. Their team of experts is available to address any questions or concerns, ensuring optimal performance and reliability of the processor. Additionally, regular software updates are provided to enhance functionality, improve security, and address any emerging issues, ensuring that the processor remains up – to – date and effective throughout its lifecycle.
Maintenance of the FCP280 RH924YA is minimized through its robust design and built – in self – diagnostic capabilities. The processor continuously monitors its own operation and provides real – time status information, allowing for proactive maintenance and early detection of potential issues. In the event of a component failure, replacement parts are readily available, and the modular design enables quick and easy repairs, minimizing system downtime.
FOXBORO provides comprehensive technical support for the FCP280 RH924YA, including installation guidance, configuration assistance, and troubleshooting. Their team of experts is available to address any questions or concerns, ensuring optimal performance and reliability of the processor. Additionally, regular software updates are provided to enhance functionality, improve security, and address any emerging issues, ensuring that the processor remains up – to – date and effective throughout its lifecycle.
