Description
1. Product Description
The EMERSON MVME6100 is a high-performance VME single-board computer engineered for demanding industrial and embedded computing applications. As a key offering from Emerson, the EMERSON MVME6100 is designed to deliver robust computational capabilities, making it ideal for real-time control, data acquisition, and communication tasks in harsh industrial environments.
Powered by a 1.0 GHz PowerPC 7457 processor with an integrated 128-bit AltiVec coprocessor, the EMERSON MVME6100 excels in handling complex algorithms and parallel processing, ensuring seamless operation in data-intensive scenarios. It supports the VME64x bus interface with 2eSST protocol, enabling a practical bandwidth of up to 320 MB/s for fast data transfer between system components. The board features versatile connectivity options, including dual Gigabit Ethernet ports, four USB 2.0 ports, and four serial ports, facilitating integration with a wide range of industrial networks and peripherals.
One of the core advantages of the EMERSON MVME6100 is its modular design, which includes two PMC-X expansion sites (supporting 33/66/100 MHz speeds). This allows users to customize the system with industry-standard modules for specialized functions such as analog I/O, motion control, or additional communication protocols. With support for up to 2 GB of DDR ECC memory and 128 MB of flash storage (expandable via a storage mezzanine card), the model balances high performance with reliable data management, making it suitable for mission-critical applications.
2. Product Parameters
Parameter | Details |
---|---|
Processor | PowerPC 7457, 1.0 GHz with 128-bit AltiVec coprocessor |
Memory | Up to 2 GB DDR ECC SDRAM; 128 MB flash memory (expandable via mezzanine) |
Storage Options | Optional 32 GB flash memory through storage mezzanine card |
Interfaces | 2x Gigabit Ethernet (10/100/1000 Mbps), 4x USB 2.0, 4x RS-232/422/485 |
Expansion | 2x PMC-X sites (33/66/100 MHz); VME64x bus interface with 2eSST protocol |
Power Supply | -48V DC (±10%); low power consumption (≤25W, air-cooled) |
Operating Temperature | -40°C to +71°C (industrial grade); humidity: 5–95% non-condensing |
Physical Specifications | 6U form factor (233.4 mm x 160 mm); weight: 1.2 kg |
Reliability | MTBF (Mean Time Between Failures) > 100,000 hours |
EMERSON MVME6100
3. Advantages and Features
The EMERSON MVME6100 stands out for its exceptional combination of performance, reliability, and flexibility:
- High Computational Power: The PowerPC 7457 processor, paired with the AltiVec coprocessor, accelerates parallel tasks such as real-time analytics and machine learning inference, outperforming many legacy industrial computing solutions.
- Industrial-Grade Reliability: With an MTBF exceeding 100,000 hours and a wide operating temperature range, the model ensures continuous operation in harsh environments, reducing unplanned downtime in critical systems.
- Flexible Expansion: The two PMC-X slots allow easy integration of third-party modules for custom I/O or communication needs, making it adaptable to diverse industrial applications without hardware redesign.
- Energy Efficiency: The air-cooled design and low power consumption (≤25W) minimize heat generation, enabling use in compact enclosures and reducing long-term operational costs.
- Robust Connectivity: Dual Gigabit Ethernet ports support high-speed data transfer, while multiple serial and USB ports ensure compatibility with both modern and legacy industrial devices.
4. Application Areas and Application Cases
The EMERSON MVME6100 is widely used in industries requiring high-performance and reliable embedded computing:
- Industrial Automation: Machine vision systems, robotic control, and process monitoring in manufacturing plants.
- Aerospace and Defense: Avionics, radar systems, and flight control applications demanding ruggedized computing.
- Medical Equipment: High-speed data acquisition in diagnostic devices such as MRI and CT scanners.
- Energy and Utilities: Real-time monitoring and control of power generation and distribution systems.
Case Study:
In a large-scale automotive manufacturing plant, the EMERSON MVME6100 was deployed to manage a network of robotic arms in a paint shop. The board’s dual Gigabit Ethernet interfaces enabled real-time synchronization between robots and quality control sensors, reducing painting defects by 30% and improving production throughput by 25%. Its ability to withstand high temperatures (up to 70°C) and electromagnetic interference in the shop floor environment ensured consistent performance without downtime.
In a large-scale automotive manufacturing plant, the EMERSON MVME6100 was deployed to manage a network of robotic arms in a paint shop. The board’s dual Gigabit Ethernet interfaces enabled real-time synchronization between robots and quality control sensors, reducing painting defects by 30% and improving production throughput by 25%. Its ability to withstand high temperatures (up to 70°C) and electromagnetic interference in the shop floor environment ensured consistent performance without downtime.
5. Competitor Comparison
When compared to similar VME single-board computers, the EMERSON MVME6100 offers distinct advantages:
- Processing Performance: The PowerPC 7457 processor delivers faster execution for complex algorithms compared to alternative architectures, enhancing real-time control capabilities.
- Expansion Flexibility: With two PMC-X sites, it supports more extensive customization than many 竞品,which often include only a single expansion slot.
- Environmental Resilience: Its wider operating temperature range (-40°C to +71°C) makes it suitable for extreme industrial environments, outperforming models with narrower temperature tolerances.
- Data Transfer Speed: The 2eSST protocol provides significantly higher bus bandwidth (320 MB/s) than traditional VME systems, enabling faster data exchange in high-frequency applications.
EMERSON MVME6100
6. Selection Suggestions
When evaluating the EMERSON MVME6100 for your application, consider the following:
- Performance Needs: Choose this model if your project requires high-speed data processing, parallel computing, or real-time analytics, such as in machine vision or AI-driven control systems.
- Expansion Requirements: If your setup needs specialized I/O (e.g., analog inputs/outputs, fiber optic communication), utilize the PMC-X slots to integrate compatible modules.
- Environmental Conditions: Ensure the operating temperature (-40°C to +71°C) and humidity range match your deployment environment, especially for harsh settings like outdoor installations or high-temperature facilities.
- System Compatibility: Verify compatibility with your existing VMEbus infrastructure and ensure the required communication protocols (Ethernet, serial) align with your control system’s needs.
- Budget Consideration: While the EMERSON MVME6100 has a higher upfront cost, its long-term reliability, energy efficiency, and modular design offer a lower total cost of ownership compared to less durable alternatives.
7. Precautions
- Installation: Always power down the system and discharge static electricity before installing or replacing the EMERSON MVME6100 to prevent component damage. Secure the board firmly in the VME rack to ensure stable bus connections.
- Maintenance: Regularly clean air vents to prevent dust accumulation, which can affect heat dissipation. Inspect cables for wear and tear, especially in high-vibration environments.
- Firmware and Software: Keep the firmware updated to access the latest security patches and performance optimizations. Test software configurations in a controlled environment before deployment to avoid compatibility issues.
- Redundancy Planning: For mission-critical applications, consider a dual-board setup to ensure fault tolerance and continuous operation in case of a single component failure.
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