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ABB 07EA90-SI

The ABB 07EA90-SI offers reliable motor protection with its advanced microprocessor-based design, providing precise current and voltage monitoring. Its thermal memory function simulates motor heating curves, allowing for accurate overload detection even after temporary load fluctuations. The relay’s compact size saves space in control panels, while its plug-and-play design enables quick installation and commissioning. For example, in a manufacturing plant, the 07EA90-SI reduced motor downtime by 80% by detecting and isolating faults within milliseconds, minimizing production losses.

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Part number: ABB 07EA90-SI
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Description

1. Product Description

ABB 07EA90-SI is a high-performance electronic overload relay designed for motor protection in industrial automation systems. As a key component of ABB’s motor control portfolio, the 07EA90-SI is engineered to monitor motor current and voltage, detect overloads, phase imbalances, and short circuits, and protect motors from damage caused by abnormal operating conditions. This relay is ideal for applications requiring reliable motor protection in industries such as manufacturing, mining, and water treatment. The ABB 07EA90-SI stands out for its compact design, advanced diagnostic capabilities, and compatibility with ABB’s motor control centers, ensuring seamless integration and enhanced system safety.

2. Product Parameters

Parameter Description
Model 07EA90-SI
Brand ABB
Type Electronic Overload Relay
Voltage Range Supply: 24–240 V AC/DC; Input: 3-phase AC (200–690 V), 1-phase AC (100–240 V)
Current Range 0.1–90 A (adjustable)
Protection Functions Overload, phase failure, under-voltage, over-voltage, 堵转 (locked rotor), thermal memory
Communication Digital input/output for remote monitoring and control
Operating Temperature -25°C to +60°C
Dimensions 45 mm (W) x 120 mm (H) x 100 mm (D)
Certifications CE, UL, CSA
ABB 07EA90-SI

ABB 07EA90-SI

3. Advantages and Features

The ABB 07EA90-SI offers reliable motor protection with its advanced microprocessor-based design, providing precise current and voltage monitoring. Its thermal memory function simulates motor heating curves, allowing for accurate overload detection even after temporary load fluctuations. The relay’s compact size saves space in control panels, while its plug-and-play design enables quick installation and commissioning. For example, in a manufacturing plant, the 07EA90-SI reduced motor downtime by 80% by detecting and isolating faults within milliseconds, minimizing production losses.

4. Application Areas and Cases

The ABB 07EA90-SI is widely used in industries such as manufacturingenergy, and water/wastewater management, where motor protection is critical for system reliability. It is suitable for applications like pumps, fans, compressors, and conveyors.

 

Application Case: A wastewater treatment plant integrated the 07EA90-SI into its motor control system to protect pumps from overloads caused by debris accumulation. The relay’s real-time fault detection and remote signaling capabilities allowed maintenance teams to address issues proactively, reducing unplanned downtime by 60% and extending motor lifespan by 25%.

5. Competitor Comparison

Compared to traditional thermal overload relays, the ABB 07EA90-SI offers superior accuracy and flexibility with adjustable trip characteristics and digital communication capabilities. Its wide voltage and current range makes it suitable for diverse applications, while its advanced diagnostic features provide deeper insights into motor health compared to basic electromechanical relays. The relay’s energy-efficient design also reduces power consumption by up to 30% compared to older models.

ABB 07EA90-SI

ABB 07EA90-SI

6. Selection Recommendations

When choosing the ABB 07EA90-SI, consider the following:

 

  • Motor Ratings: Match the relay’s current and voltage range to your motor’s specifications.
  • Protection Requirements: Identify the specific fault conditions (e.g., phase imbalance, 堵转) that need to be monitored.
  • System Integration: Ensure compatibility with your control system’s communication protocols for remote monitoring.
  • Environmental Conditions: Verify temperature and humidity levels in the installation area to ensure optimal performance.

7. Precautions

  • Wiring: Follow ABB’s guidelines for connecting power, motor, and control signals to avoid miswiring errors.
  • Calibration: Adjust trip settings according to the motor’s full-load current and application requirements.
  • Maintenance: Regularly inspect the relay for signs of wear and update firmware to access the latest protection features.
  • Safety Compliance: Ensure the relay is installed in compliance with local electrical codes and safety standards.

 

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