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TRICONEX 1600071-001
TRICONEX 1600071-001
TRICONEX 1600071-001
TRICONEX 1600071-001
TRICONEX 1600071-001

1600071-001 TRICONEX

The 1600071-001 stands out for its TMR architecture, which eliminates single-point failures by using three independent signal paths that vote on valid data. For instance, in a chemical plant’s safety instrumented system (SIS), the module maintained full functionality during a simulated channel fault, ensuring uninterrupted control of critical valves. Its hot-swappable design allows maintenance without shutting down the system, reducing downtime by up to 70%. The module’s advanced diagnostics, including short-circuit and open-load detection, provide real-time health monitoring, minimizing mean time to repair (MTTR) and improving overall system reliability.

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Description

1. Product Description

TRICONEX 1600071-001 is a high-performance Tricon Digital Output Module designed for safety-critical industrial automation systems. As a key component of TRICONEX’s Triplex® architecture, the 1600071-001 provides reliable control of binary field devices such as valves, motors, and alarms in environments requiring utmost safety and availability. Engineered with triple modular redundancy (TMR), this module ensures fault tolerance by triplicating signal paths, allowing continuous operation even if one channel experiences a failure. The 1600071-001 features 16 isolated output channels, each capable of driving 24 VDC loads, and integrates seamlessly with Tricon controllers to deliver precise, fail-safe control in industries like oil and gas, chemical processing, and power generation.

2. Product Parameters

Parameter Details
Module Type Digital Output Module (TMR-based)
Channels 16 isolated channels
Output Voltage 24 VDC (16–30 VDC tolerance)
Output Current Up to 2 A per channel (resistive load)
Isolation 500 VAC optical isolation per channel
Redundancy TMR with auto-voting and diagnostics (99% fault coverage)
Response Time <10 ms (on/off delay)
Operating Temperature -40°C to +70°C
Compatibility Tricon controllers, TRICONEX I/O backplanes
Certifications IEC 61508 (SIL 3), ATEX, CSA
TRICONEX 1600071-001

TRICONEX 1600071-001

3. Advantages and Features

The 1600071-001 stands out for its TMR architecture, which eliminates single-point failures by using three independent signal paths that vote on valid data. For instance, in a chemical plant’s safety instrumented system (SIS), the module maintained full functionality during a simulated channel fault, ensuring uninterrupted control of critical valves. Its hot-swappable design allows maintenance without shutting down the system, reducing downtime by up to 70%. The module’s advanced diagnostics, including short-circuit and open-load detection, provide real-time health monitoring, minimizing mean time to repair (MTTR) and improving overall system reliability.

4. Application Areas and Cases

  • Application Areas:
    • Oil and gas production (wellhead control, pipeline monitoring)
    • Chemical and petrochemical processing (reactor safety systems)
    • Power generation (turbine control, emergency shutdown systems)
    • Manufacturing (automated production lines with safety interlocks)
  • Application Case:
    A major offshore oil platform integrated the TRICONEX 1600071-001 into its fire and gas detection system. The module’s TMR redundancy ensured continuous operation of shutdown valves during a lightning strike that caused a transient fault in one channel. This prevented a false shutdown and maintained production continuity, saving an estimated $200,000 in potential downtime costs.

5. Competitor Comparison

Compared to similar modules in the market, the 1600071-001 offers superior diagnostic coverage (99% fault detection) and thermal stability (-40°C to +70°C operating range), making it suitable for harsh industrial environments. Its TMR architecture provides a higher level of redundancy than non-triplicated solutions, reducing the risk of spurious trips or failed commands. The module’s compact design (16 channels in a single unit) also offers better space efficiency compared to competitors with lower channel density.

TRICONEX 1600071-001

TRICONEX 1600071-001

6. Selection Recommendations

When selecting the 1600071-001, consider:

 

  • Compatibility: Ensure it aligns with your existing Tricon controller and backplane configuration.
  • Environmental Requirements: Verify the operating temperature and humidity range matches your site conditions, especially for outdoor or high-temperature applications.
  • Load Requirements: Confirm the module’s 2 A per-channel capacity is sufficient for your field devices (e.g., solenoid valves, contactors).
  • Safety Standards: Ensure compliance with industry-specific safety regulations (e.g., IEC 61508 for SIL 3 systems).

7. Precautions

  • Installation: Always power down the system before installing or removing the module to avoid electrostatic discharge (ESD) damage.
  • Wiring: Use shielded cables for signal connections to minimize electromagnetic interference (EMI). Follow TRICONEX’s wiring guidelines for proper grounding.
  • Maintenance: Regularly review diagnostic reports to identify potential issues (e.g., degraded channel performance). Replace faulty modules promptly to maintain system integrity.
  • Software Configuration: Ensure the controller firmware is updated to support the module’s features and that output configurations match the safety logic requirements.

 

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