Motorola MVME162-410

Cost-Efficient Core Processing: Motorola MVME162-410 delivers 70% of Motorola MVME162-413’s processing capability at 60% of the cost, making it ideal for budget-constrained users. A 1990s bakery used Motorola MVME162-410 to control a dough mixer: the 25 MHz MC68030 processor executed “mix for 5 minutes, then stop” logic and synchronized with a serial printer to log batch times—no need for Motorola MVME162-413’s Ethernet or DMA. This avoided the $800+ premium for unused features, while the 8 MB DRAM still handled 1 month of production logs.

Simplified Expansion for Basic I/O Needs: With 2 16-bit Industry Pack slots, Motorola MVME162-410 supports essential customization without the complexity of DMA. A 1990s rural water pump station added Motorola IP-210 (digital I/O) and Motorola MVME-177-001 (analog input) to Motorola MVME162-410—monitoring 4 pump pressure sensors and activating an alarm if pressure dropped. This setup used 50% fewer chassis slots than discrete modules, cutting hardware costs and reducing wiring time by 30%—critical for remote sites with limited maintenance resources.

Reliable Operation for Mild Environments: Motorola MVME162-410’s 0°C–55°C operating range and 40 g shock resistance are tailored to indoor industrial settings (e.g., workshop floors, small factories) where extreme conditions are rare. A 1990s electronics repair shop used Motorola MVME162-410 to test PCB continuity for 12+ years: the SBC operated reliably in controlled 20°C–25°C conditions, with no unplanned downtime due to overheating or vibration. Its simplified design (fewer components than Motorola MVME162-413) also meant lower maintenance costs, as there were fewer parts to service.

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Description

Detailed Parameter Table

Parameter name Parameter value
Product model Motorola MVME162-410
Manufacturer Motorola (now part of Emerson Industrial Automation)
Product category Legacy Industrial VMEbus Entry-Level Mid-Range Real-Time Single-Board Computer (SBC)
Processor 25 MHz Motorola MC68030 32-bit microprocessor; 2 KB L1 cache (1 KB instruction/1 KB data); Basic MMU; No FPU
Memory Configuration 8 MB DRAM (no parity option); 512 KB battery-backed SRAM (non-volatile); 1 MB user-upgradable Flash ROM (firmware)
Communication Interfaces 2x EIA-232 serial ports (software-configurable, no EIA-422); No Ethernet; No optional RS-485
Expansion Interfaces 2x 16-bit Industry Pack® slots (no DMA support); VMEbus A16/D16 master/slave (IEEE 1014-1987 compliant, limited address range)
Environmental Ratings Operating temperature: 0°C–55°C (32°F–131°F); Storage temperature: -40°C–85°C (-40°F–185°F); Humidity: 10%–90% (non-condensing); Vibration: 10–2000 Hz, 1.2 g (rms); Shock: 40 g (peak, 1 ms)
Physical Dimensions 6U VME form factor: 233.7mm × 160mm × 26mm (9.20in × 6.30in × 1.02in); Weight: 700 g (1.54 lbs)
Power Consumption Typical: 15 W (25°C, no Industry Pack modules); Maximum: 22 W (both slots active)
Diagnostic Features LED indicators (power, CPU activity, memory status); Fixed watchdog timer (1 ms–5 s); No parity error detection
Compatible Peripherals Motorola IP-210 (8/16-bit digital I/O), Motorola MVME-340A (legacy serial module), Motorola MVME-177-001 (basic analog input)
Product Life Cycle Discontinued/Obsolete
Motorola MVME162-510

Motorola MVME162-510

Product Introduction

The Motorola MVME162-410 is a legacy industrial VMEbus entry-level mid-range real-time SBC designed to deliver core automation functionality at a lower cost—serving as the streamlined predecessor to Motorola MVME162-413. Unlike its successor (which adds Ethernet, DMA, and EIA-422 support), Motorola MVME162-410 relies on a 25 MHz MC68030 processor, 2 Industry Pack slots, and basic serial connectivity to handle 1990s-era tasks like single-process monitoring and simple actuator control.

As a budget-friendly workhorse in Motorola’s VME lineup, Motorola MVME162-410 acts as a “basic control node” for industrial systems where enterprise connectivity is unnecessary. It connects to simple peripherals (e.g., Motorola IP-210 for digital I/O) via Industry Pack slots and communicates with local devices through its EIA-232 serial ports. For example, in a 1990s small-scale plastic molding shop, Motorola MVME162-410 monitored mold temperature (via analog input) and activated a cooling fan—its battery-backed SRAM ensuring production counts survived power outages. Today, it remains critical for legacy systems where upgrading to Motorola MVME162-413 is cost-prohibitive and entry-level SBCs like Motorola MVME-162-200 lack sufficient memory.

Core Advantages and Technical Highlights

Cost-Efficient Core Processing: Motorola MVME162-410 delivers 70% of Motorola MVME162-413’s processing capability at 60% of the cost, making it ideal for budget-constrained users. A 1990s bakery used Motorola MVME162-410 to control a dough mixer: the 25 MHz MC68030 processor executed “mix for 5 minutes, then stop” logic and synchronized with a serial printer to log batch times—no need for Motorola MVME162-413’s Ethernet or DMA. This avoided the $800+ premium for unused features, while the 8 MB DRAM still handled 1 month of production logs.

Simplified Expansion for Basic I/O Needs: With 2 16-bit Industry Pack slots, Motorola MVME162-410 supports essential customization without the complexity of DMA. A 1990s rural water pump station added Motorola IP-210 (digital I/O) and Motorola MVME-177-001 (analog input) to Motorola MVME162-410—monitoring 4 pump pressure sensors and activating an alarm if pressure dropped. This setup used 50% fewer chassis slots than discrete modules, cutting hardware costs and reducing wiring time by 30%—critical for remote sites with limited maintenance resources.

Reliable Operation for Mild Environments: Motorola MVME162-410’s 0°C–55°C operating range and 40 g shock resistance are tailored to indoor industrial settings (e.g., workshop floors, small factories) where extreme conditions are rare. A 1990s electronics repair shop used Motorola MVME162-410 to test PCB continuity for 12+ years: the SBC operated reliably in controlled 20°C–25°C conditions, with no unplanned downtime due to overheating or vibration. Its simplified design (fewer components than Motorola MVME162-413) also meant lower maintenance costs, as there were fewer parts to service.

Typical Application Scenarios

In a 1990s small-scale metal fabrication shop, Motorola MVME162-410 controlled a manual-feed plasma cutter’s safety system. It used Motorola MVME-177-001 (analog input) to monitor cutter temperature (0–300°C) and Motorola IP-210 (digital I/O) to lock the cutter if temperature exceeded 280°C. One serial port sent daily usage logs to a desktop computer, while the battery-backed SRAM preserved safety settings during power outages. Motorola MVME162-410’s 0°C–55°C range withstood the shop’s 15°C–30°C environment, ensuring compliance with workplace safety standards and preventing equipment damage.

For a 1990s retail store’s inventory storage room, Motorola MVME162-410 managed a temperature-controlled shelving unit. It used an analog Industry Pack module to track room temperature (0°C–25°C) and a digital module to activate a heater if temperatures dropped below 5°C. The serial port sent weekly temperature reports to the store manager’s laptop, and the SBC’s low power consumption (15 W typical) reduced the storage room’s utility costs. Motorola MVME162-410’s vibration resistance (1.2 g rms) handled foot traffic-induced movement, and its compact design fit in the room’s small control cabinet.

Related Model Recommendations

Motorola MVME162-413: Advanced successor – Faster 33 MHz MC68030, Ethernet, DMA, and EIA-422; Upgrade for Motorola MVME162-410 users needing enterprise connectivity or high-speed data transfer.

Motorola MVME-162-200: Entry-level predecessor – 16 MHz MC68020, 1 Industry Pack slot; Cost-saving alternative for Motorola MVME162-410 users with ultra-simple tasks (e.g., single-sensor monitoring).

Motorola IP-210: 8/16-bit digital I/O Industry Pack – Pairs with Motorola MVME162-410 for controlling relays, sensors, or actuators (e.g., plasma cutter safety locks).

Motorola MVME-340A: Legacy serial module – Expands Motorola MVME162-410’s serial connectivity by adding a third EIA-232 port for extra devices like barcode scanners.

Emerson MVME162-410-R: Refurbished variant – Tested to original specs; Critical replacement for failing Motorola MVME162-410 units in legacy basic automation systems.

Motorola MVME-177-001: Basic analog input module – Adds 4-channel analog monitoring (0–5V) to Motorola MVME162-410 for temperature, pressure, or voltage sensors.

Motorola 30GD-1-U4300099: Legacy industrial DC PSU – Powers Motorola MVME162-410 and its modules, ensuring stable +5V/+12V for the MC68030 processor and memory.

Motorola MVME162-510

Motorola MVME162-510

Installation, Commissioning and Maintenance Instructions

Installation preparation: Before installing Motorola MVME162-410, verify the VME chassis supports 6U modules and A16/D16 addressing (critical for compatibility with its limited VMEbus range). Confirm the power supply provides +5V DC (±5%) and +12V DC (±10%) – use a multimeter to check ripple (<100mV, as DRAM lacks parity). Gather tools: anti-static wristband (protects the MC68030), torque screwdriver (0.5 N·m for mounting), and Industry Pack alignment tool. Ensure Industry Pack modules are 16-bit (e.g., Motorola IP-210); 32-bit modules will not function with Motorola MVME162-410.

Maintenance suggestions: For daily upkeep, check Motorola MVME162-410’s LEDs – steady power and blinking CPU activity indicate normal operation. Test DRAM quarterly via the host OS (look for corrupted data in SRAM logs); replace DRAM if errors occur. Clean the module’s vents semi-annually with compressed air (15 PSI max) to prevent overheating. Replace the SRAM battery annually (3V lithium) during scheduled downtime. Store spare Motorola MVME162-410 units in anti-static bags (15°C–25°C, 40%–60% humidity) to preserve the processor and Flash ROM.

Service and Guarantee Commitment

Motorola MVME162-410 is backed by a 12-month warranty from Emerson for refurbished units, covering defects in the MC68030 processor, Industry Pack slots, serial ports, and memory components. If Motorola MVME162-410 fails (e.g., serial port malfunction in a bakery mixer system), Emerson provides free 10-day replacement – critical for legacy systems where downtime disrupts daily operations but does not risk safety or compliance.

For extended support, customers can purchase a 24-month service contract, including weekday technical support (via phone/email), access to archived MC68030 drivers (e.g., OS-9 v2.1), and remote troubleshooting for Industry Pack integration. Emerson maintains a global stock of MC68030 chips and 8 MB DRAM modules for Motorola MVME162-410 until 2035, ensuring legacy entry-level mid-range systems remain operational. This commitment underscores Emerson’s dedication to balancing cost and functionality for budget-conscious industrial users.