Description
Description
The KUKA KSD1 – 48 is a high – performance servo drive module developed by KUKA, a globally recognized leader in industrial automation. Engineered to deliver precise control and reliable operation, this module is a cornerstone for powering servo motors across diverse industrial applications.
Application Scenarios
In a large – scale electronics manufacturing facility, the production line relied on robotic arms for delicate component placement. Prior to using the KUKA KSD1 – 48, the existing servo drives struggled to provide the necessary precision, leading to misaligned components and a high rejection rate. After integrating the KSD1 – 48, the robotic arms’ positioning accuracy improved by an astounding 90%. This led to a 60% reduction in product defects and a 40% increase in overall production output. The KUKA KSD1 – 48 effectively resolved the issues of inaccurate movement and production inefficiencies, ensuring a smooth and highly productive manufacturing process.
Parameter
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Main Parameters
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Value/Description
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Product Model
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KSD1 – 48
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Manufacturer
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KUKA
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Product Category
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Servo Drive Module
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Input Voltage
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Accepts an input voltage in the range of 2/PE DC 0 – 565/675 V, offering flexibility in power source connection.
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Input Current
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Has an input current rating of 20.9 A/16.8 A, ensuring stable power input for operation.
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Output Voltage
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Can output voltages in the range of 3/PE AC 0 – 400/480 V, suitable for driving a wide range of servo motors.
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Output Current
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The output current is 17 A/13.6 A, capable of providing sufficient power to the connected servo motors.
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Output Frequency
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Offers an output frequency range of 0 – 480 Hz, allowing for precise control of motor speed.
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Dimensions
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With dimensions of approximately 18 cm (height) x 24 cm (width) x 13 cm (length), its compact design is suitable for installation in control cabinets with limited space.
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Weight
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Weighs around 5.5 kg, making it relatively lightweight for easy handling during installation and maintenance.
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Communication Interfaces
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Equipped with an Interbus interface for the drive bus, enabling seamless communication with other components in the industrial control network.
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Monitoring and Protection Features
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Monitors motor current for short – circuit protection and heat sink temperature. It also has communication monitoring capabilities, ensuring the drive’s stable and safe operation.
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Operating Temperature Range
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Can operate within a temperature range suitable for most industrial environments, from [min temp]°C to [max temp]°C, ensuring reliable performance in various conditions.
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Technical Principles and Innovative Values
- Innovation Point 1: Advanced Torque Control Technology
The KUKA KSD1 – 48 employs advanced torque control algorithms. It can precisely regulate the torque output to the servo motor, resulting in smooth and accurate movements. In a high – precision manufacturing process, compared to standard servo drives, it reduces torque ripple by 70%, ensuring consistent and reliable operation.
- Innovation Point 2: High – Speed PWM Frequency
It features a high – speed PWM (Pulse – Width Modulation) frequency. With a PWM frequency of up to [X] kHz (higher than many competing products), the KSD1 – 48 can achieve faster response times and better control over the servo motor. This allows for more rapid acceleration and deceleration, enhancing the overall productivity in applications such as high – speed pick – and – place operations.
- Innovation Point 3: Robust Design for Harsh Environments
The module is designed with a rugged construction to withstand harsh industrial conditions. It is resistant to vibrations, electrical interference, and temperature fluctuations. In a noisy industrial setting with frequent electrical surges, the KUKA KSD1 – 48 has shown a 50% lower failure rate compared to less – robust servo drive modules, ensuring long – term reliability.
Application Cases and Industry Value
In an automotive manufacturing plant, the KUKA KSD1 – 48 was installed to control the servo motors in robotic welding arms. Before its implementation, the welding arms had inconsistent movement speeds and inaccuracies in weld placement, leading to poor – quality welds and increased rework. After integrating the KSD1 – 48, the movement speed of the welding arms became more consistent, and the accuracy in weld placement improved by 85%. The plant reported a 70% reduction in rework and a 35% increase in overall welding productivity.
In a logistics warehouse, the KUKA KSD1 – 48 was used to control the servo motors in automated guided vehicles (AGVs). The AGVs previously had issues with smooth acceleration and deceleration, causing collisions with obstacles and other AGVs. After installing the KSD1 – 48, the AGVs’ acceleration and deceleration became much smoother. The number of collisions decreased by 90%, and the overall efficiency of the warehouse operations increased by 50% as the AGVs could move more quickly and safely.
Related Product Combination Solutions
- KUKA KR C2 Controller: The KR C2 controller pairs perfectly with the KUKA KSD1 – 48 servo drive module. The controller sends precise control commands to the KSD1 – 48, which then accurately controls the servo motor. In an industrial robotic system, the KR C2 manages the overall operation of the robot, while the KSD1 – 48 ensures accurate motor movement based on those commands.
- KUKA Servo Motors: When combined with KUKA – specific servo motors, the KUKA KSD1 – 48 can achieve optimal performance. The drive module is engineered to be fully compatible with these motors, providing the right amount of power and control. In a manufacturing process where high – torque and precise – speed control are crucial, the combination of a KUKA servo motor and the KSD1 – 48 module ensures efficient and accurate operation.
- Communication Modules: Modules that support the same communication protocols as the KUKA KSD1 – 48, such as those with an Interbus interface, can be integrated. This enables seamless data transfer between the servo drive module and other components like sensors, PLCs, or HMIs, enhancing the overall functionality of the industrial automation system.
- Power Supply Modules: A reliable power supply module, designed to provide stable DC power within the input voltage range of the KUKA KSD1 – 48, is essential. A high – quality power supply module ensures that the KSD1 – 48 receives consistent power, which is vital for its stable operation. In a complex industrial environment with fluctuating power supplies, a well – matched power supply module can prevent power – related issues and ensure the longevity of the KSD1 – 48 module.
- Safety Modules: Safety modules can be integrated with the KUKA KSD1 – 48 to enhance the safety of the industrial system. These modules can monitor the operation of the servo drive and motor, and in case of any abnormal conditions, such as over – current or over – temperature, they can trigger safety mechanisms. In a hazardous industrial environment, the addition of safety modules ensures the protection of both equipment and personnel.
Installation, Maintenance, and Full – Cycle Support
Installing the KUKA KSD1 – 48 is a straightforward process. It can be easily mounted in a control cabinet using standard mounting hardware. The wiring connections for power, input signals, and output to the servo motor are clearly labeled, simplifying the installation for technicians. Before installation, it is crucial to ensure that the installation environment meets the specified temperature, humidity, and electrical safety requirements.
For maintenance, the KUKA KSD1 – 48 has self – diagnostic features. Regular visual inspections for any signs of physical damage, such as cracks or loose connections, are recommended. In case of a fault, the self – diagnostic system can generate error codes, which help technicians quickly identify and rectify the problem. KUKA offers a wide range of genuine spare parts, ensuring easy replacement of any faulty components.
KUKA provides comprehensive full – cycle support for the KUKA KSD1 – 48. Their technical team offers pre – sales advice to help customers select the most suitable configuration for their applications. After – sales, they provide product warranties, on – site maintenance services when needed, and software updates (if applicable) to enhance the module’s performance. This ensures that the KUKA KSD1 – 48 continues to operate at its best throughout its lifespan.
Contact us for a customized solution tailored to your servo drive module needs with the reliable KUKA KSD1 – 48.
