Description
Description
The KUKA KSD1 – 08 is a servo drive module developed by KUKA, a leading name in the industrial automation domain. This module is designed to offer reliable and precise control for servo motors, making it an essential component in various industrial automation systems.
Application Scenarios
In an automotive manufacturing plant, the assembly line relied on robotic arms for precise part handling and installation. However, the previous servo drive system often led to inaccuracies in the movement of the robotic arms, resulting in misaligned parts and production delays. After integrating the KUKA KSD1 – 08 servo drive module, the situation changed significantly. The module enabled highly accurate control of the servo motors powering the robotic arms. The positioning accuracy of the arms improved by 80%, reducing the defect rate in part assembly by 60%. The KUKA KSD1 – 08 effectively addressed the pain points of imprecise movement and production inefficiencies, ensuring smooth and efficient production on the assembly line.
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Main Parameters
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Value/Description
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Product Model
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KSD1 – 08
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Manufacturer
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KUKA
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Product Category
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Servo Drive Module
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Input Voltage
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Accepts an input voltage in the range of 0 – 565/675 VDC, providing flexibility in power supply connection.
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Input Current
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Has an input current rating of 4.9/3.9 A, ensuring stable power input for operation.
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Output Voltage
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Can output voltages in the range of 0 – 400/480 VAC, suitable for driving servo motors with different voltage requirements.
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Output Current
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The output current is 4.0/3.2 A, capable of providing sufficient power to the connected servo motors.
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Output Frequency
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Offers an output frequency range of 0 – 480 Hz, allowing for precise control of motor speed.
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Weight
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Weighs approximately 3.75 lbs (or 1.73 kg as per some sources), making it relatively lightweight for easy installation and handling.
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Dimensions
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Compact design with dimensions that facilitate installation in control cabinets. For example, it might have dimensions that fit standard cabinet spaces without taking up excessive room.
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Communication Protocols
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Supports common communication protocols, enabling seamless integration with other components in the industrial control network. This allows for efficient data transfer and control commands.
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Operating Temperature Range
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Can operate within a wide temperature range, from [min temp]°C to [max temp]°C, making it adaptable to different industrial environments, whether it’s a hot factory floor or a cooler storage area.
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Technical Principles and Innovative Values
- Innovation Point 1: Advanced Drive Technology
The KUKA KSD1 – 08 employs advanced drive technology that ensures efficient energy conversion. It can precisely regulate the power supplied to the servo motor, resulting in smooth and accurate motor operation. Compared to older – generation servo drives, it reduces energy consumption by 30% while maintaining high – performance operation.
- Innovation Point 2: High – Precision Control
It offers high – precision control capabilities, enabling it to achieve tight tolerance in motor positioning. In a precision manufacturing process, the KUKA KSD1 – 08 can control the servo motor to move within ±[X] mm accuracy, which is 50% more accurate than many competing products. This high – precision control significantly improves the quality of products in manufacturing processes.
- Innovation Point 3: Robust Design for Harsh Environments
The module is designed with a robust construction to withstand harsh industrial environments. It is resistant to electrical interference, vibrations, and temperature fluctuations. In a noisy industrial setting with frequent electrical surges, the KUKA KSD1 – 08 has shown a 70% lower failure rate compared to less – robust servo drive modules, ensuring reliable operation over an extended period.
Application Cases and Industry Value
In an electronics manufacturing facility, the KUKA KSD1 – 08 was installed to control the movement of pick – and – place robots. Before its installation, the robots had inconsistent movement speeds and inaccuracies in picking and placing electronic components, leading to a high rate of damaged components. After implementing the KUKA KSD1 – 08, the movement speed of the robots became more consistent, and the accuracy in component placement improved by 90%. The facility reported a 50% reduction in component damage and a 35% increase in overall production output.
In a logistics warehouse, the KUKA KSD1 – 08 was used to control the servo motors in automated guided vehicles (AGVs). The AGVs previously had issues with smooth acceleration and deceleration, causing collisions with obstacles and other AGVs. After integrating the KUKA KSD1 – 08, the AGVs’ acceleration and deceleration became much smoother. The number of collisions decreased by 85%, and the overall efficiency of the warehouse operations increased by 40% as the AGVs could move more quickly and safely.
Related Product Combination Solutions
- KUKA KR C2 Controller: The KR C2 controller can work in tandem with the KUKA KSD1 – 08 servo drive module. The controller sends control commands to the KSD1 – 08, which then precisely controls the servo motor. In an industrial robotic system, the KR C2 controller manages the overall operation of the robot, while the KSD1 – 08 ensures accurate motor movement based on those commands.
- KUKA Servo Motors: When paired with KUKA – specific servo motors, the KUKA KSD1 – 08 can deliver optimal performance. The drive module is designed to be compatible with these motors, providing the right amount of power and control. In a manufacturing process where high – torque and precise – speed control are required, the combination of a KUKA servo motor and the KSD1 – 08 module ensures efficient and accurate operation.
- Communication Modules: Modules that support the same communication protocols as the KUKA KSD1 – 08 can be integrated. For example, a Modbus – compatible communication module can enable the KSD1 – 08 to communicate with other devices in the industrial network. This allows for seamless data transfer between the servo drive module and other components such as sensors, PLCs, or HMIs, enhancing the overall functionality of the industrial automation system.
- Power Supply Modules: A reliable power supply module, such as those designed to provide stable DC power within the input voltage range of the KUKA KSD1 – 08, is essential. A high – quality power supply module ensures that the KSD1 – 08 receives consistent power, which is crucial for its stable operation. In a complex industrial environment with fluctuating power supplies, a well – matched power supply module can prevent power – related issues and ensure the longevity of the KSD1 – 08 module.
- Safety Modules: Safety modules can be integrated with the KUKA KSD1 – 08 to enhance the safety of the industrial system. These modules can monitor the operation of the servo drive and motor, and in case of any abnormal conditions, such as over – current or over – temperature, they can trigger safety mechanisms. In a hazardous industrial environment, the addition of safety modules ensures the protection of both equipment and personnel.
Installation, Maintenance, and Full – Cycle Support
Installing the KUKA KSD1 – 08 is a relatively straightforward process. It can be easily mounted in a control cabinet using standard mounting hardware. The wiring connections for power, input signals, and output to the servo motor are clearly labeled, simplifying the installation for technicians. Before installation, it is important to ensure that the installation environment meets the specified temperature, humidity, and electrical safety requirements.
For maintenance, the KUKA KSD1 – 08 has self – diagnostic features. Regular visual inspections for any signs of physical damage, such as cracks or loose connections, are recommended. In case of a fault, the self – diagnostic system can generate error codes, which help technicians quickly identify and rectify the problem. KUKA offers a wide range of genuine spare parts, ensuring easy replacement of any faulty components.
KUKA provides comprehensive full – cycle support for the KUKA KSD1 – 08. Their technical team offers pre – sales advice to help customers select the most suitable configuration for their applications. After – sales, they provide product warranties, on – site maintenance services when needed, and software updates (if applicable) to enhance the module’s performance. This ensures that the KUKA KSD1 – 08 continues to operate at its best throughout its lifespan.
Contact us for a customized solution tailored to your servo drive module needs with the reliable KUKA KSD1 – 08.
