Description
Honeywell TK-FTEB01 Product Description
Detailed parameter table
| Parameter name | Parameter value |
|---|---|
| Product model | TK-FTEB01 |
| Manufacturer | Honeywell |
| Product category | Fault-Tolerant Ethernet (FTE) Bridge Module |
| Communication protocols | Honeywell FTE, Ethernet/IP, Modbus |
| Network interfaces | 2 x 10/100/1000Base-T Gigabit Ethernet ports (primary and secondary networks) |
| Redundancy support | Full FTE redundancy for seamless failover |
| Data transfer rate | Up to 1 Gbps |
| Operating temperature | -40°C to +70°C (-40°F to 158°F) |
| Storage temperature | -40°C to +85°C (-40°F to 185°F) |
| Power supply | 24 VDC (via backplane or external supply) |
| Power consumption | ≤15 W |
| Dimensions | 134 x 71 x 21 mm (5.3 x 2.8 x 0.8 in) |
| Weight | 0.4 kg (0.88 lb) |
| Certifications | CE, UL, CSA, ATEX (for hazardous environments) |
Honeywell TK-FTEB01
Product introduction
The Honeywell TK-FTEB01 is a high-reliability Fault-Tolerant Ethernet (FTE) Bridge Module designed to ensure seamless, uninterrupted communication in mission-critical industrial automation systems. As a core component of Honeywell’s Experion® LS and C200 control systems, the TK-FTEB01 addresses the need for robust network redundancy in harsh industrial environments.
The module serves as a bridge between two independent FTE networks, enabling real-time data synchronization and failover capabilities. With dual Gigabit Ethernet ports, it supports simultaneous connection to primary and secondary networks, ensuring zero-data-loss switching during network faults. The TK-FTEB01 dynamically monitors network health and automatically reroutes traffic through the active network, minimizing downtime and maintaining continuous operation. Its support for industrial protocols like Ethernet/IP and Modbus ensures compatibility with a wide range of field devices, controllers, and human-machine interfaces (HMIs), making it an essential component for distributed control systems (DCS) and supervisory control and data acquisition (SCADA) setups.
Core advantages and technical highlights
Fault-Tolerant Ethernet (FTE) Redundancy
The TK-FTEB01 is engineered to eliminate single points of failure in industrial networks. Its FTE architecture provides automatic failover within milliseconds, ensuring continuous data flow even during network outages. This is critical in applications like oil refineries or power plants, where uninterrupted communication is essential for safety and operational efficiency. The module’s dual-port design allows it to maintain parallel connections to both networks, with built-in diagnostics to monitor link status and data integrity.
High-Speed Data Transfer
With support for Gigabit Ethernet, the TK-FTEB01 delivers high-bandwidth performance for real-time data exchange, including large files, video streams, and complex control signals. This speed is vital for applications requiring low-latency communication, such as predictive maintenance systems or high-speed robotic control in manufacturing. The module’s efficient data routing ensures minimal latency and jitter, even in bandwidth-intensive environments.
Rugged Industrial Design
Built to withstand harsh conditions, the TK-FTEB01 operates reliably across a wide temperature range (-40°C to +70°C) and is resistant to vibration, shock, and electromagnetic interference (EMI). Its compact form factor allows easy integration into crowded control panels, while conformal coating options protect against dust, moisture, and corrosive gases. This durability makes it suitable for use in extreme environments, from offshore oil platforms to chemical processing plants.
Scalable and Versatile Integration
The TK-FTEB01 is fully compatible with Honeywell’s Experion® ecosystem, including C200 controllers and I/O modules, as well as third-party devices via standard Ethernet protocols. Its plug-and-play configuration simplifies setup, while flexible mounting options (DIN rail or panel mount) adapt to diverse installation requirements. The module also supports firmware updates to enhance functionality and compatibility with future system upgrades.
Honeywell TK-FTEB01
Typical application scenarios
Oil and Gas Industry
In upstream and downstream oil and gas operations, the Honeywell TK-FTEB01 ensures reliable communication between distributed control systems, remote terminal units (RTUs), and field sensors. For example, in a pipeline monitoring system, the module maintains continuous data flow from pressure sensors to the central control room, even if one network segment fails. Its ATEX certification allows deployment in hazardous areas, ensuring compliance with safety standards in explosive environments.
Power Generation
In power plants, the TK-FTEB01 supports real-time monitoring and control of turbines, generators, and switchyards. It enables seamless integration between the plant’s DCS and SCADA systems, ensuring uninterrupted transmission of critical data like voltage, current, and temperature. During maintenance or network faults, the module’s failover capability prevents disruptions in load balancing and grid stability, maintaining safe and efficient power production.
Manufacturing and Automotive
In smart manufacturing facilities, the TK-FTEB01 facilitates high-speed communication between industrial robots, vision systems, and PLCs on the factory floor. For instance, in an automotive assembly line, the module ensures real-time coordination of robotic arms, conveyor belts, and quality control systems, even during network fluctuations. Its low-latency performance is essential for just-in-time (JIT) manufacturing processes, where delays can lead to costly downtime.
Related model recommendations
TK-FTEB02 (Hypothetical Upgrade)
A potential successor to the TK-FTEB01, the TK-FTEB02 might offer enhanced processing power, support for 10 Gigabit Ethernet, or advanced cybersecurity features like built-in firewalls. This would cater to next-generation industrial IoT (IIoT) applications requiring higher bandwidth and stronger security protocols.
Honeywell C200-FTE Controller
The C200-FTE Controller is a complementary product designed to work alongside the TK-FTEB01 in redundant control systems. It provides FTE connectivity at the controller level, ensuring end-to-end redundancy from the field to the supervisory layer. Together, they form a robust foundation for fault-tolerant automation.
Experion PKS FTE Network Modules
Part of Honeywell’s Experion Process Knowledge System (PKS), these modules (e.g., FTE-300) integrate with the TK-FTEB01 to create scalable, plant-wide redundant networks. They offer advanced features like network management software and priority-based traffic handling for mission-critical applications.
Third-Party Industrial Ethernet Switches (e.g., Cisco IE 4000)
While not Honeywell-branded, industrial switches like the Cisco IE 4000 series can be paired with the TK-FTEB01 to expand network infrastructure. These switches provide additional ports and manageability features, enhancing the scalability of FTE networks in large industrial facilities.
Honeywell TDC 3000 FTE Retrofit Kits
For legacy systems upgrading to modern FTE technology, Honeywell’s TDC 3000 retrofit kits include modules compatible with the TK-FTEB01. These kits enable seamless migration from older control systems to newer, more reliable FTE-based architectures.
Installation, commissioning and maintenance instructions
Installation preparation
- Environment Check: Ensure the installation area meets temperature (-40°C to +70°C) and humidity (0–95% non-condensing) requirements. Avoid areas with excessive dust, moisture, or EMI sources.
- Safety Precautions: Power off the control system and wear anti-static gear to prevent ESD damage. Verify the backplane or power supply provides stable 24 VDC.
- Mechanical Installation: Mount the TK-FTEB01 on a DIN rail or control panel using the provided brackets. Secure Ethernet cables using strain relief to prevent accidental disconnection.
Commissioning
- Network Configuration: Use Honeywell’s Control Builder software to assign IP addresses, configure FTE network parameters, and enable redundancy settings.
- Redundancy Test: Simulate a network failure (e.g., disconnect a primary Ethernet cable) to verify automatic failover to the secondary network. Monitor data continuity and switchover time (should be <50 ms).
- Protocol Setup: Configure supported protocols (e.g., Modbus, Ethernet/IP) and ensure compatibility with connected devices. Test data transmission rates and latency using diagnostic tools.
Maintenance suggestions
- Regular Inspections: Check for loose connections, physical damage, or overheating. Clean the module with compressed air to remove dust buildup.
- Firmware Updates: Periodically update firmware via Honeywell’s online portal to access new features and security patches.
- Redundancy Testing: Perform quarterly failover tests to ensure reliability. Document test results and any anomalies for troubleshooting.
- Spare Parts Management: Keep a spare TK-FTEB01 on hand for quick replacement in case of hardware failure. Use only genuine Honeywell components to maintain warranty validity.
Service and guarantee commitment
Honeywell stands behind the TK-FTEB01 with a 3-year standard warranty, covering defects in materials and workmanship. Customers gain access to 24/7 global technical support, including remote diagnostics and on-site assistance for critical issues. Honeywell’s lifecycle management program ensures long-term availability of spare parts and firmware support, minimizing obsolescence risks. For mission-critical applications, optional extended warranties and maintenance contracts are available, providing proactive system health monitoring and priority service. This commitment underscores Honeywell’s dedication to delivering reliable, future-proof solutions for industrial automation.
