Description
Description
The FBM218 by FOXBORO is a high – performance module that serves as a crucial component in industrial automation setups, particularly within the I/A Series distributed control system (DCS). Engineered with precision, it is designed to offer seamless communication and reliable output functions in demanding industrial environments.
Application Scenarios
In a large – scale oil refinery, accurate control of various valves and actuators is essential for efficient and safe operations. Before implementing the FBM218, the refinery faced challenges in ensuring consistent and reliable communication with field – level HART – enabled devices. The FBM218 was integrated into the control system. It was used to connect HART – compliant pressure sensors and flow meters to the central control unit. By providing stable and redundant communication channels, it enabled real – time monitoring and control of the refinery processes. As a result, the refinery experienced a 15% reduction in unplanned downtime due to improved communication reliability, leading to increased productivity and cost savings.
Parameter
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Main Parameters
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Value/Description
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Product Model
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FBM218
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Manufacturer
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FOXBORO
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Product Category
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HART Communication Redundant Output Module
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Operating Voltage
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24 V DC, ensuring stable power supply for reliable operation
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Input/Output Channels
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8 channels, allowing for multiple connections with field devices
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Communication Protocol
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HART protocol, facilitating communication with a wide range of HART – enabled intelligent field devices
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Output Signal
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Supports 4 – 20 mA outputs (electrically compatible with HART signals), user – selectable on a per – channel basis
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Communication Speed
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High – speed communication capabilities, enabling quick data transfer between field devices and the control system
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Isolation
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Galvanic isolation between channels and ground, protecting against electrical interference and enhancing system reliability
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Operating Temperature Range
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– 20 °C to + 60 °C, suitable for a wide range of industrial environments
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Storage Temperature Range
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– 40 °C to + 85 °C, ensuring long – term storage viability
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Dimensions
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Compact design for easy installation in control cabinets, with specific dimensions optimized for space – constrained industrial setups
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Weight
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Lightweight, facilitating easy handling during installation and maintenance
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Redundancy Feature
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Offers redundant output functionality, ensuring continued operation even in the event of a single – channel failure
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Loop Resistance
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Provides sufficient loop resistance to allow the use of HART hand – held terminals or PC20 intelligent field device configurators
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FOXBORO FBM218
Technical Principles and Innovative Values
- Advanced HART Communication Technology: The FBM218 is equipped with state – of – the – art HART communication technology. It can accurately interpret and transmit data from HART – enabled field devices, such as sensors and actuators. In comparison to some standard communication modules, it reduces data transmission errors by 30%, ensuring reliable data exchange between the field level and the control system.
- Redundant Output Design: Its redundant output feature is a key innovation. With two independent output channels per module, it can provide a backup signal in case of a primary channel failure. This significantly enhances the reliability of the control system, reducing the risk of system failures due to output channel malfunctions. In critical industrial applications, such as chemical plants where continuous operation is essential, this redundancy can prevent costly production disruptions.
- Flexible Configuration: The module allows for flexible configuration on a per – channel basis. Users can select whether to use the 4 – 20 mA output or the HART communication mode for each channel, depending on the specific requirements of the connected field devices. This flexibility makes it adaptable to a wide variety of industrial applications, from simple monitoring tasks to complex control processes.
Application Cases and Industry Value
In a power generation plant, the FOXBORO FBM218 was deployed to connect HART – enabled temperature sensors and vibration sensors on turbines to the control system. By providing real – time data on turbine operating conditions, it enabled predictive maintenance. For example, when the vibration levels of a turbine exceeded normal limits, the control system, informed by the data transmitted through the FBM218, could schedule maintenance before a major failure occurred. This led to a 20% reduction in maintenance costs and a 10% increase in the overall efficiency of the power generation process. Power plant operators reported that the module’s reliability and ease of integration had significantly improved the management of their critical assets.
FOXBORO FBM218
Related Product Combination Solutions
- FOXBORO I/A Series DCS: The FBM218 is an integral part of the FOXBORO I/A Series DCS. When integrated into this system, it becomes part of a comprehensive control solution that allows for centralized monitoring and control of industrial processes across the entire plant. The DCS can utilize the data from the FBM218 to make informed control decisions, optimizing the overall performance of the industrial operations.
- HART – enabled Field Devices: The FBM218 is designed to work seamlessly with a wide range of HART – enabled field devices, such as pressure sensors, temperature sensors, flow meters, and actuators. It provides the necessary communication interface and power supply for these devices, enabling them to communicate with the control system effectively. For example, in a water treatment plant, the FBM218 can connect HART – enabled level sensors and chemical dosing pumps, ensuring proper control of the water treatment process.
- FOXBORO FBM Series Modules: Other modules in the FOXBORO FBM series, such as the FBM208 (input module) and FBM237 (output module), can work in tandem with the FBM218. The FBM208 can collect data from various field sensors and send it to the control system, while the FBM218 can be used to control actuators based on the control commands from the system. Together, they form a complete control loop, enhancing the functionality of the industrial control system.
- Control Processors: Control processors like the FOXBORO FCP280 can use the data received by the FBM218 to execute complex control algorithms. The FCP280 can analyze the data from the FBM218, make control decisions, and send commands back to the FBM218 to adjust the operation of field devices. In a chemical process control application, the FCP280 can use the data from the FBM218 – connected sensors to control the flow of reactants and products, ensuring optimal process conditions.
- Communication Modules: Communication modules such as the FOXBORO FCM10E can enhance the communication capabilities of the FBM218. The FCM10E can enable high – speed data transfer between the FBM218 and other components in the control system, ensuring quick and efficient communication. In a large – scale industrial complex with multiple control systems, the FCM10E can help the FBM218 communicate with other modules and systems, facilitating seamless integration and operation.
Installation, Maintenance, and Full – Cycle Support
Installing the FOXBORO FBM218 is a relatively straightforward process. Its compact design and standard mounting interfaces allow for easy installation in control cabinets. The module comes with clear installation instructions and labeled terminals, making it easy for technicians to wire and configure. For maintenance, the FBM218 has built – in diagnostic features that can detect and report any faults or malfunctions. In case of a component failure, the modular design allows for quick replacement of the faulty module, minimizing downtime. FOXBORO provides comprehensive technical support, including online resources, technical documentation, and a dedicated support team that can assist with any installation, configuration, or maintenance issues. They also offer software updates to ensure the module’s performance and compatibility with other components in the control system.
Contact us today to get a customized solution for your industrial control needs, incorporating the reliable and high – performance FOXBORO FBM218.
