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FOXBORO AD202MV

  • Innovation Point 1: High – Precision Signal Measurement
The AD202MV achieves an accuracy of 0.1% of full scale. In contrast to some competing modules with lower accuracy, it can precisely measure analog signals. For example, in a pharmaceutical manufacturing process where tight control of ingredient quantities is crucial, the AD202MV can accurately measure sensor – based flow rate signals, reducing the deviation in ingredient dosing by up to 30% compared to less – accurate modules.
  • Innovation Point 2: Modular and Scalable Design
Its modular design allows for easy customization. Different input configurations such as single – ended, differential, and isolated inputs can be selected according to the application requirements. Additionally, it can be scaled to support up to 32 input channels. In a large – scale power generation facility with a vast number of sensors, the scalability of the AD202MV enables seamless integration of all sensor inputs, which is a significant advantage over non – scalable modules.
  • Innovation Point 3: Fast Response and Robust Isolation
With a response time of 1 millisecond, the module can quickly detect and process signal changes. Coupled with electrical isolation between channels, it effectively reduces the risk of interference – induced measurement errors. In an industrial environment filled with electromagnetic interference, like an automotive manufacturing plant, the AD202MV‘s isolation feature has been shown to reduce measurement errors caused by interference by up to 70% compared to non – isolated modules.
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Description

Description

The AD202MV is a modular analog input module by FOXBORO, a well – respected name in industrial automation. Engineered for industrial applications, it’s designed to precisely measure and process a diverse range of analog signals, playing a crucial role in industrial control systems.

Application Scenarios

Consider a large – scale chemical manufacturing plant. In its intricate production processes, accurate monitoring of various parameters like temperature, pressure, and flow rate is essential. Before adopting the AD202MV, the plant faced challenges in obtaining reliable and accurate analog data from its numerous sensors. With the AD202MV, it could precisely measure analog signals from a wide array of sensors across the plant. This led to a 25% reduction in process variability, as the control system received more accurate data, enabling better – tuned process control. The AD202MV effectively transformed the plant’s data – acquisition process, ensuring smooth and optimized chemical production.

Parameter

Main Parameters
Value/Description
Product Model
AD202MV
Manufacturer
FOXBORO
Product Category
Modular Analog Input Module
Accuracy
0.1% of full scale, ensuring high – precision measurement of analog signals
Resolution
16 bits, providing fine – grained data conversion for accurate representation of input values
Response Time
1 millisecond, allowing for quick detection and processing of signal changes
Input Channels
Up to 32, offering scalability to meet the needs of large – scale industrial setups
Power Supply
24 VDC, a standard voltage for industrial applications, ensuring compatibility
Operating Temperature
– 40 °C to + 70 °C, designed to function in harsh industrial temperature conditions
Input Signal Types
Supports voltage, current, and temperature signals, catering to a wide range of sensor outputs
Isolation
Electrical isolation between channels, enhancing system stability and preventing interference
Modularity
Modular design for easy customization, with options for single – ended, differential, and isolated inputs

Technical Principles and Innovative Values

  • Innovation Point 1: High – Precision Signal Measurement
The AD202MV achieves an accuracy of 0.1% of full scale. In contrast to some competing modules with lower accuracy, it can precisely measure analog signals. For example, in a pharmaceutical manufacturing process where tight control of ingredient quantities is crucial, the AD202MV can accurately measure sensor – based flow rate signals, reducing the deviation in ingredient dosing by up to 30% compared to less – accurate modules.
  • Innovation Point 2: Modular and Scalable Design
Its modular design allows for easy customization. Different input configurations such as single – ended, differential, and isolated inputs can be selected according to the application requirements. Additionally, it can be scaled to support up to 32 input channels. In a large – scale power generation facility with a vast number of sensors, the scalability of the AD202MV enables seamless integration of all sensor inputs, which is a significant advantage over non – scalable modules.
  • Innovation Point 3: Fast Response and Robust Isolation
With a response time of 1 millisecond, the module can quickly detect and process signal changes. Coupled with electrical isolation between channels, it effectively reduces the risk of interference – induced measurement errors. In an industrial environment filled with electromagnetic interference, like an automotive manufacturing plant, the AD202MV‘s isolation feature has been shown to reduce measurement errors caused by interference by up to 70% compared to non – isolated modules.

Application Cases and Industry Value

In a power generation station, the FOXBORO AD202MV was installed to improve the accuracy of monitoring various analog parameters related to generator operation. Before implementation, inaccurate data from analog input modules led to sub – optimal generator control, resulting in increased energy consumption. After installing the AD202MV, the accuracy of data acquisition improved by 30%. This enabled more precise control of the generator, reducing energy consumption by 15%. The station’s operators reported that the module was easy to integrate into the existing system and provided stable performance.
In a food and beverage production plant, the AD202MV was used to monitor and control the production process. By accurately measuring analog signals from sensors on the production line, such as temperature and pressure sensors, the plant reduced product defects by 20%. The maintenance team noted that the module required minimal maintenance, mainly consisting of periodic checks for proper signal reception.

Related Product Combination Solutions

  • FOXBORO FBM Series: Modules from the FBM series, like FBM241C, can work in tandem with the AD202MV. The AD202MV can feed processed analog data to the FBM241C, which may then perform further control operations. In a manufacturing factory, the AD202MV can collect analog signals from temperature sensors, and the FBM241C can use this data to adjust the speed of cooling fans.
  • FOXBORO I/A Series Controllers: The I/A Series Controllers can receive data from the AD202MV and execute control logic based on it. In a chemical processing plant, the controller can adjust the flow rate of reactants according to the analog temperature and pressure data received from the AD202MV.
  • FOXBORO DIN – Rail Mounted Backplanes: The AD202MV can be installed on these backplanes, which provide a stable mounting platform and connection points for power and signal cables. In a control cabinet, the DIN – Rail Mounted Backplane ensures the AD202MV is securely installed and well – connected to other components in the system.
  • FOXBORO Power Supplies: These power supplies provide the necessary 24 VDC power for the AD202MV. In an industrial environment with power fluctuations, FOXBORO Power Supplies can ensure a stable power supply to the AD202MV, maintaining its normal operation. In a mining operation where power quality can be poor, the power supply ensures the AD202MV functions reliably.
  • FOXBORO Signal Cables: High – quality signal cables from FOXBORO are used to connect the AD202MV to various sensors. These cables are designed to minimize signal loss and interference. In a large – scale industrial complex, the signal cables ensure that the analog signals from sensors are accurately transmitted to the AD202MV for processing.

Installation, Maintenance, and Full – Cycle Support

Installing the AD202MV is a straightforward process. It can be easily mounted on DIN – rail – mounted backplanes. Before installation, make sure the power supply voltage is 24 VDC and the installation environment’s temperature is within the specified range. The module comes with clearly – labeled connectors for signal input and power connection, simplifying the wiring process.
Maintenance of the AD202MV is relatively simple. Periodic checks to ensure proper signal reception and to look for any signs of physical damage are sufficient. In case of a component failure, FOXBORO provides a comprehensive range of spare parts, allowing for quick replacement.
FOXBORO offers full – cycle support for the AD202MV. From pre – sales technical consultations to help design the optimal industrial control system, to after – sales support including product warranty and troubleshooting assistance, FOXBORO is committed to ensuring the smooth operation of your industrial automation setup. Contact us for a customized solution tailored to your industrial analog input needs with the reliable FOXBORO AD202MV.

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