Product Core Brief
- Model:
- Order Code: 3BSE013228R1 (verify on nameplate)
- Brand: ABB
- Series: ABB AC 800F controller power module family
- Core Function: Provides 24 VDC power to AC 800F controller hardware; supports redundant power configurations when used with a matching second module.
- Product Type: AC 800F 24 VDC Power Module
- Key Specs: 24 VDC input | max 26.5 W output | AC 800F platform | DIN-rail / controller rack mounted
- Condition: New Original / New Surplus (verify per lot)
Key Technical Specifications
| Parameter | Specification |
|---|---|
| Manufacturer | ABB |
| Product ID | |
| Order Code | 3BSE013228R1 (confirm per nameplate) |
| Product Type | 24 VDC power module for AC 800F |
| System Family | ABB AC 800F |
| Input Voltage | 24 VDC |
| Output Power | Max 26.5 W |
| Redundancy | Can be used in dual-module redundant power configuration |
| Mounting | AC 800F controller rack / DIN-rail mounting |
| Diagnostics | Module status LEDs; exact behavior depends on revision and station configuration |
| Availability | Surplus / OEM replacement stock |
Note: 部分第三方页面把 SD802F 描述为“Profibus 模块”“宽电压通用冗余电源”或“通信卡”，这与 AC 800F 资料不符。 上架时不要写 Profibus、Ethernet、Modbus、AI/AO、DI/DO 等功能。
Product Introduction (No Fluff)
The ABB SD802F 3BSE013228R1 is a 24 VDC power module used in ABB AC 800F control systems. It supplies power to the controller hardware and can be deployed in a redundant pair to improve availability. It is not a communication module, I/O module, or universal drive power supply.
Its practical value is replacement in legacy AC 800F stations. When a power module fails or shows repeated faults, a verified SD802F unit with the correct order code can restore controller power supply while keeping existing configuration intact. Always confirm the order code and physical condition before installation.
QA & Testing SOP (Dynamic & Transparent)
- Nameplate verification: Confirm SD802F and 3BSE013228R1 match exactly. Reject units with missing, damaged, or re-stickered labels.
- Physical inspection: Check front connectors, DIN-rail clips, ventilation areas, and mounting hardware. Look for burnt marks, corrosion, or cracked housing.
- Input voltage check: Verify 24 VDC supply voltage and polarity before connecting to the controller rack.
- Bench integration test: Install the module in a compatible AC 800F rack. Power up and verify normal LED status.
- Redundancy check: If used in a redundant pair, confirm both modules share load correctly and that removal of one module does not cause controller shutdown.
Installation Pitfalls & Guide (Engineer to Engineer)
❗ SD802F is a power module, not a communication card. Do not confuse it with FI830F, CI854, EI803F, or other AC 800F communication modules.
❗ Match the order code. Use 3BSE013228R1 unless the original equipment documentation confirms interchangeability with SD812F or other variants.
❗ Do not treat it as a universal 24 V power supply. It is designed for the AC 800F controller platform and should be installed in the correct rack position.
❗ Verify redundancy wiring. In redundant configurations, confirm cabling, fusing, and supply sources before replacing a faulty module.
Replacement steps:
- Record rack position, LED status, and alarm messages before removal.
- Confirm 24 VDC supply status and redundancy configuration.
- Remove the faulty SD802F carefully.
- Install the replacement module and verify secure mounting.
- Power up, check LEDs, and confirm controller operation.
Technical FAQ
1. Is SD802F still available from ABB?
It should be treated as a legacy AC 800F spare. Factory availability must be confirmed with ABB or an authorized distributor; independent suppliers commonly carry surplus stock.
2. Is SD802F the same as SD812F?
Not automatically. Both belong to the AC 800F power module family, but substitution should only be done if ABB documentation confirms compatibility.
3. Can SD802F be used alone?
Yes, it can operate as a single power module. Redundant operation requires a matching second module and correct configuration.
4. Does it support hot-swap?
AC 800F modules are designed for modular replacement, but hot-swap safety depends on the station configuration and power redundancy. Confirm procedures before removing a module under power.
5. What warranty is reasonable for surplus stock?
Ask for at least 30–90 days functional warranty, clear nameplate photos showing 3BSE013228R1, and a return option if the module fails integration testing.
